ORORA How pbs transformed orora's workplace amenities while keeping production running
In under six weeks, Premier Building Solutions (PBS) delivered a comprehensive amenities upgrade for ORORA's Adelaide facility while maintaining full manufacturing operations.
Zero-disruption upgrade
Complete transformation in 6 weeks
Modern workspace delivered for 60+ staff
Reduced operational costs through energy saving design
ORORA Amenities Upgrade
Total Building Cost: $350,000
Project Size: 350sqm
Project Type: Commercial Amenities Upgrade
Timeline: 4-6 weeks
THE CHALLENGE: UPGRADING WITHOUT INTERRUPTING
ORORA faced a significant challenge: their staff amenities needed a complete overhaul, but production couldn't stop. The existing facilities were no longer suitable for their growing workforce, with outdated systems and poor climate control making the spaces uncomfortable and inefficient.
The project presented three critical challenges:
- Maintaining full manufacturing operations during construction
- Managing dust control in a sensitive production environment
- Completing works quickly with no alternative lunch facilities available
The facility layout added complexity, with the renovation zone sandwiched between manufacturing and administration areas. This meant careful management of both dust for production and noise for office staff
PBS’ APPROACH: PRECISION PLANNING MEETS PRACTICAL INNOVATION
PBS approached this complex project with their trademark combination of careful planning and innovative problem-solving.
1. SAFETY AND PRODUCTION PROTECTION
PBS implemented a comprehensive containment strategy centered on a custom-designed dust proof tunnelling system. Strategic safety barriers and carefully planned access routes ensured manufacturing operations continued uninterrupted throughout construction.
2. SMART SCHEDULING
Daily coordination with facility management enabled effective planning of high-impact works. The team scheduled noisy tasks around administrative hours and fast-tracked critical amenity areas to minimise disruption to staff routines.
3. TECHNICAL EXCELLENCE
The upgrade delivered modern, energy-efficient facilities with new climate control systems and LED lighting throughout. Contemporary joinery and breakout spaces were complemented by upgraded ventilation systems, plumbing infrastructure, and
PROACTIVE PROJECT MANAGEMENT
PBS's success relied heavily on their sophisticated project management approach:
STRONG COMMUNICATION
PBS established a robust communication framework with daily startup meetings and regular coordination between interstate stakeholders.
Their proactive approach to issue identification and clear communication channels ensured smooth project delivery.
QUALITY CONTROL
The team maintained strict protocols for the manufacturing environment, including comprehensive dust management and regular quality inspections.
Detailed progress reporting kept all stakeholders informed throughout the project
OPERATIONAL IMPROVEMENTS
- Modern, comfortable staff facilities supporting workforce retention
- Energy-efficient systems reducing operational costs
- Enhanced workplace amenity supporting staff wellbeing
- Compliant, future-ready infrastructure
PROJECT DELIVERY
- Zero disruption to manufacturing operations
- On-time completion despite tight timeframes
- High-quality finish meeting all compliance requirements
- Smooth collaboration between interstate stakeholders
"PBS is one of our preferred contractors because we know they can deliver. We rely heavily on relationships with key contractors who will represent our brand well and ensure the client has a good experience - and that's exactly what we get with PBS."
MARK SHEPHEARD
PROJECT DIRECTOR AT GN PROJECTS
WHY IT WORKED: PBS'S WINNING FORMULA
This project showcased PBS's ability to manage high-stakes renovations in live industrial environments without compromising on quality or safety. Their success came down to four key factors:
Site Management: Their expertise in managing live manufacturing environments ensured zero disruption to operations.
Technical Knowledge: Deep understanding of both construction and fit-out requirements delivered a comprehensive solution.
Safety Innovation: Creative approaches like the custom dust-proof tunnel system protected manufacturing operations.
Stakeholder Communication: Daily coordination between interstate project managers, site teams and client representatives kept the project moving smoothly.